±0.25 mm
optical projection accuracy
74%
layup cycle reduction
0 FOD
unverified foreign debris
Closed-Loop Metrology Hardware
High-Speed Laser Projection
Solid-state optical heads project 3D CAD geometry directly onto complex composite geometries. Operators position plies to illuminated boundaries without physical templates, mechanical measuring tapes, or manual alignment checks.
Gantry-Mounted Vision Heads
Multispectral sensor arrays track tooling position and monitor layup progression continuously. The system automatically accounts for tool thermal expansion and gantry drift, locking calibration coordinates throughout the entire run.
Automated FOD Detection
High-resolution camera sensors capture surface reflections to identify backing paper, peel ply remnants, air voids, and ply angle errors before consolidation, preventing costly post-autoclave scrap.
Active Line Deployments
Optical metrology cells deployed across commercial aerospace, defense composite centers, and satellite structural assembly bays.
Submit your component CAD models and layup tolerance requirements. Our metrology team runs complete projection simulations and cycle time analyses on calibrated production hardware.